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Why am I still finding Polybutylene Pipes?

When Polybutylene was first introduced in the late 1970s, it was supposed to revolutionize plumbing. It did change the industry for a while, until the troubles began.

It turned out that the “crimp” type fittings would corrode, and start to leak, then they would corrode faster, and eventually the pipe would blow off the fitting and flood the house.

Damage caused by polybutylene pipe failure (source: www.polybutylene.com)

Damage caused by polybutylene pipe failure (source: www.polybutylene.com)

There was a well-advertised class action lawsuit and subsequent recall where the manufacturer would pay to have polybutylene replaced, but that ended a few years ago.

Obviously when there is a recall and the manufacturer is forced to pay for the replacement, there is a latent defect and there should not be an argument about replacing it. Yet, I still get push back from sellers saying “It hasn’t leaked yet!”

There are cases where homeowners insurance companies have denied claims resulting from water damage due to polybutylene pipes bursting. Some insurance companies will not issue coverage at all to houses with polybutylene.

Typical polybutylene pipes at a recent inspection

Typical polybutylene pipes at a recent inspection

After all these years, Home Inspectors have learned a lot about polybutylene piping, the different types, and the different connectors.  There are some connections which were NOT recalled and have never, and may never, leak. The problem is MOST houses have a combination of connection types with at least ONE of the worrisome copper crimp type connectors somewhere just waiting to fail when you are away on a long weekend.

If you have the crimp type Polybutylene you should probably have it inspected, and if you are planning to sell, have it REPLACED as that will be the opinion of most Home Inspectors. It is not a matter of if it will fail, but when.

Crimp-type fittings are the ones most prone to failure.

Crimp-type fittings are the ones most prone to failure.

Make absolutely sure there are none of the recalled connections under a toilet, connection to a shower control, or to a hose faucet. There are places I have found them on houses that were SUPPOSED to be crimp free.

For more information on polybutylene pipes, as well as pictures of the various connection types, visit http://www.polybutylene.com.

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8 Responses to Why am I still finding Polybutylene Pipes?

  1. Excellent article. I will bookmark your site. I found a house with these too – it was a nightmare.

  2. sherry says:

    Bob, is there a law and ordinance code requiring buildings or building code to be up to code concerning polybutylene piping?

  3. No, there is no “code” but to most they are a well defined latent defect that must be addressed. Some Realtors don’t see it that way though. I always flag them, and if a Realtor won’t put them in the inspection section I always suggest that they put them in the property condition section… In any case they are a time bomb waiting to leak…

  4. John Maxon says:

    Interesting article/comments. Like many building material issues, there appear to be regional factors (different manufactures and different water chemistry). In SW British Columbia, Canada where I am a home inspector, there has not been major issues with the copper crimp-on fittings (as shown in article picture), only with the acetyl plastic crimp-on fittngs (grey plastic in appearance). Plumbers have told me that the plastic fittings can either break or appear to be prone to separating (apparently due to different expansion/contraction rates of the two different plastics (pipe/fitting).

    As with many home components, local knowledge and making an informed choice are key.

  5. Polybutylene water pipes are no longer accepted by United States or Canadian building codes and have been the subject of class action lawsuits in both countries. There is evidence to suggest that the presence of chlorine compounds in water will cause deterioration of the internal chemical structure of polybyutylene piping and the associated acetal fittings.

  6. IrritatedHomeowner says:

    Does anyone know when blue polybutylene was no longer accepted by code? We bought our house in April 2002 at the age of 20, knew nothing about what kind of plumbing the house had (would not have thought to ask), and here we are a little over 9 years later and we just had to repair the water line because of a crack in the polybutylene. We never received anything about the “class action lawsuit” that obviously ended in 2009 and am now just learning about the piping. Our builder was such a cheapskate on everything that it really does not surprise me that they used blue polly, but if it was not approved by code and they still put it in I will have a problem. Just trying to find some answers (sorry this is so long). Thank you.

    • welmoed says:

      Polybutylene piping is usually gray, not blue. It could be that your plumbing is a different material. Take a look at the Plumbing Express site (http://www.polybutylene.com/poly.html) and see if anything there matches what you have. Also, it’s not clear from your comment how old the house is. Was it constructed in 2002? If so, it shouldn’t have any poly piping, as it was pulled from the market by then.

    • Licensed Plumber says:

      Your home was built in 2002? I really doubt it is poly piping you have. It was recalled in mid 90s and reports large supply houses had some stocked into late 90s but if home you bought was new, poly piping wouldn’t have passed plumbing inspection, regardless of how cheap you claim builder to be. It is probably pex water lines, which comes in blue, red and white in color. I could see someone mistaking it for poly. Hope this helps

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